White Label Silicone Rubber Keypad with Conductive Carbon Pills For Terminal POS Devices

Overview:

Our White Label Silicone Rubber Keypad with Conductive Carbon Pills for Terminal POS Devices is a high-performance, durable keypad solution specifically designed for point-of-sale (POS) systems and other terminal devices. Manufactured from food-grade silicone rubber, these keypads are engineered to deliver exceptional tactile feedback, reliability, and long-term durability. The inclusion of conductive carbon pills ensures superior electrical conductivity, making it ideal for sensitive applications requiring precise key responses. With advanced silicone compression molding and precise silk screen printing, our keypads feature crisp, long-lasting markings, perfect for both high-end POS terminals and everyday commercial use. As a trusted OEM supplier, we offer fully customizable designs and high-quality production tailored to meet the needs of diverse industries, from retail to medical and industrial applications.

Basic Information:

Surface Treatment Options:

1. PU Coating (Polyurethane Coating):
   Provides a durable, smooth finish that enhances the keypad’s resistance to abrasion, chemicals, and environmental factors, ensuring the longevity of the keypad in high-use environments.
2. Epoxy Coating:
   Offers superior adhesion and chemical resistance, creating a smooth, protective layer that extends the lifespan of the keypad while maintaining its aesthetic appeal.
3. Laser Etching:
   A precision technique that creates permanent and high-contrast markings on the keypad surface without compromising the material’s integrity, ensuring legibility over the product’s lifecycle.

Key Benefits:

1. High Durability & Performance:
   Crafted from premium-grade silicone rubber, these keypads are designed to withstand frequent use in demanding environments. The keys are soft yet resilient, offering a comfortable pressing experience while maintaining long-term functionality.
2. Conductive Carbon Pills for Enhanced Reliability:
   The inclusion of conductive carbon pills ensures superior conductivity and consistent electrical performance. These pills are precision-engineered to deliver reliable key actuation and minimize contact resistance, making them ideal for sensitive terminal applications like POS systems.
3. Customizable Design:
   We offer complete customization options for sizes, shapes, colors, and branding (via custom silk-screen printing or embossing). Tailor the design to fit your specific application requirements, including custom key layouts, logo placement, and tactile finishes.
4. Temperature and Environmental Resistance:
   Silicone rubber is engineered to perform across a wide range of temperatures, from -40°C to 240°C, making these keypads suitable for both indoor and outdoor environments. The keypad is also resistant to dust, moisture, and other environmental factors, ensuring consistent performance over time.
5. Long-Lasting & Easy to Maintain:
   The silicone material is inherently easy to clean, providing a hygienic solution for applications where frequent cleaning is necessary, such as POS terminals in high-traffic areas.

Manufacturing Process:

1. Material Sourcing & Preparation:
   We use high-quality, FDA-approved silicone rubber, ensuring that all materials are safe and durable for commercial use. Our silicone is free from harmful chemicals such as BPA, phthalates, and PVC, ensuring product safety and environmental friendliness.
2. Tooling & Mold Design:
   Our precision tooling is developed using advanced CAD software, ensuring that every component is crafted to exact specifications. CNC machining and Mirror EDM are employed to produce high-precision molds that guarantee consistent and repeatable results.
3. Silicone Compression Molding:
   Silicone compression molding is used to create the keypads with high precision. This process ensures that each keypad maintains uniformity in dimensions and key surface texture. The molding technique also ensures the optimal placement and alignment of the conductive carbon pills for superior electrical performance.
4. Silk-Screen Printing & Customization:
   High-quality silk-screen printing is used to create clear, durable markings on the keypad surface. Custom branding options, including logos and key symbols, are applied with precision to ensure high legibility and long-lasting durability.
5. Quality Control & Testing:
   We employ a rigorous quality control process that includes dimensional inspections, hardness testing, surface roughness analysis, and electrical conductivity tests. Our quality assurance team uses state-of-the-art testing equipment such as coordinate measuring machines (CMM), hardness testers, surface roughness analyzers, and electrical conductivity testers to ensure each keypad meets the highest standards of performance and durability.

Quality Assurance:

Our quality assurance program for White Label Silicone Rubber Keypads with Conductive Carbon Pills follows stringent industry standards to guarantee the highest level of product reliability. With certifications in ISO 9001 and IATF 16949, we ensure that each keypad undergoes multiple stages of inspection, from material sourcing to the final assembly. Advanced testing equipment, including CMM machines, hardness testers, and conductivity testers, is employed to verify precise dimensions, material integrity, and optimal key functionality. Each unit is inspected for compliance with LFGB and REACH standards, ensuring product safety for use in diverse environments.

Factory Overview:

Our state-of-the-art manufacturing facility is equipped with cutting-edge technology and machinery, ensuring precise and efficient production of custom keypads:

• CNC Machining & EDM Stations: These technologies enable precise mold and tooling design, ensuring accurate and consistent component production.
• Rubber Compression Molding & LSR Injection Molding: Our molding machines allow us to create high-quality silicone keypads with tight tolerances and fast cycle times, making high-volume production efficient.
• Advanced Inspection Equipment: We utilize 3D projectors, Shore durometers, and elasticity gauges to monitor key quality metrics and maintain product consistency at every stage of production.
• Automated Systems: Automated systems such as AutoDryers, high-speed doming machines, and precision die-cutting equipment optimize efficiency and ensure quality consistency throughout the entire production process.